Научная электронная библиотека ULRICH'S Periodicals Directory

Сибирский государственный университет
науки и технологий имени академика М.Ф. Решетнева

Сибирский аэрокосмический журнал
ISSN 2712-8970 (Print) ISSN 2782-5760 (on-line)

Сведения об образовательной организации

UDK 621.7 Doi: 10.31772/2587-6066-2018-19-2-355-364
THE POSSIBILITIES OF USING OF GROUP TECHNOLOGIES FOR MANUFACTURING THE PARTS OF UNIVERSAL-ASSEMBLED DEVICES
N. I. Kozlova, Y. I. Gordeev, N. E. Anistratenko
Siberian Federal University; 79, Svobodny Av., Krasnoyarsk, 660041, Russian Federation; JSC “Krasnoyarsk Machine Building Plant”; 29, Krasnoyarskiy Rabochiy Av., Krasnoyarsk, 660037, Russian Federation
The manufacture of parts and assembly units of the aerospace industry is characterized by a small product range, but a significant changeability of their shape and size. In these circumstances, the use of the elements of universal as-sembly devices (UAD) allows to reduce the number of special devices significantly. Based on the results of a complex research on the analysis of design and manufacturing technology of elements of UAD, and on the known principles of construction of group technologies the algorithm for the formation of technological groups of UAD details of the ”prism support” type was developed. The 3D-model of the complex details, the classification of surfaces proposed for it and the database on all 16 details of the group are the basis for the development of an algorithm for a route group technological process (GTP). In the new GTP and control program it is proposed to combine in one operation practi-cally all draft types of processing: milling, drilling, thread cutting on the multi-task machine with the palletization of complex details on a technological plate. The effectiveness of the constructive-technological decisions is confirmed by the reduction in the number of operations and equipment (from 7 to 4 machines) thus reducing the labor content and cost. The use of the developed techniques of development the GTP allows significant expansion of the possibilities for automation of technological preparation of production, simplifies the development of control programs, reduces the labor content of the preparation of technological documents and its translation into digital form.
Keywords: group technology process, universal assembly device, complex detail, labor content, production cost.
References

1.     King J. R., Nakornchai V. A. Machine-component group formation in group technology: review and extension. International Journal of Production Research, 1982, No. 2 (20). P. 117–133.

2.     King J. R. Machine-component grouping in production flow analysis: an approach using a rank order clustering algorithm. International Journal of Production Research. 1980, No. 2 (18), P. 213–232.

3.     Markov A. M., Markova M. I., Pletneva E. M. [The algorithm design group of the technological process of machining parts]. Obrabotka metallov. 2012, No. 4(57), P. 5–9 (In Russ.).

4.     Kutin A. A., Turkin M. V. [High-performance engineering technologies based on GPS of new generation]. Vestnik MGTU “Stankin”. 2010, No. 4 (12), P. 41–46 (In Russ.).

5.     Tappin N. [Flexible manufacturing cell for Superjumbo wing rib manufacture]. Aircraft Engineering and Aerospace Technology. 2006, Vol. 75, P. 6.

6.     M. V. Gandhi, B. S. Thompson. Automated design of modular fixtures for flexible. Manufacturing Systems. 1986, Vol. 5, P. 4.

7.     Ogorek M. Workholding in the flexible system. Manufacturing Engineering. 1985, Vol. 95, No. 1, P. 28–31.

8.     Makharinsky E. I., Machalinski J. E., Belyakov N. V. [Theory of basing in the problem of designing technological processes of machining and machine tools]. Vestnik machinostroeniya. 2008, No. 9, P. 34–45 (In Russ.).

9.     Makharinsky E. I., Machalinski J. E., Belyakov N. V. [On the theory of basing in machining]. STIN. 2005, No. 4, P. 29–32 (In Russ.).

10.      Instrument ”Favorit” – Prizmy USP 12 [Tool Favorit – Prism, UAD 12] (In Russ.). Available at: http://favorit-instrument.ru/catalog/usp-8-usp-12-universalno-sborochnye-prisposobleniya/prizmy-usp-12/ (accessed 12.09.2017).

11.      Metallorezhushchie instrumenty firmy Iscar [ISCAR metal-cutting tools] (In Russ.). Available at: http://www.iscar.ru/index.aspx/countryid/33 (accessed 12.09.2017).

12.      Osnastka firmy Shunk [Snap firms Shunk] (In Russ.). Available at: https://schunk.com/ru_ru/ domashnjaja-stranica/ (accessed 12.09.2017).

13.      Indakaw N. S., Bencharov A. S., Gordeev Y. I. [The study of the process of turning a multi-faceted rotary cutters]. Мaterialy XIX Mezhdunar. nauch. konf. “Reshetnevskie chteniya” [Materials XIX Intern. Scientific. Conf “Reshetnev reading”]. Krasnoyarsk, 2015, P. 464–466 (In Russ.).

14.      Kozlova N. I., Gordeev I. Y., Anistratenko N. E. [The possibilities of using of group technologies for manufacturing the parts of universal-assembled devices]. Мaterialy XXI Mezhdunar. nauch. konf. “Reshetnevskie chteniya” [Materials XXI Intern. Scientific. Conf “Reshetnev reading”]. Krasnoyarsk, 2017, P. 507–508.

15.      Indakov N. S., Gordeev Y. I., Binchurov A. S. Method of Rotational Turning With Multifaceted Cutters. IOP Conference Series: Materials Science and Engineering. – IOP Publishing. 2016, Vol. 124, No. 1, P. 012150.

16.      Gordeev Y. I., Apkarian A. K., Bencharov A. S., Yasinsky V. B., Vadimov V. N. [Design and study of nano-structured tungsten carbide composites with high level of strength and operational characteristics due to modification of nanoparticles and thermomechanical treatment]. Vestnik SibGAU. 2014, No. 4 (56), P. 209–218 (In Russ.).

17.      Gordeev Y. I., Abkaryan A. K., Binchurov A. S., Yasinski V. B. Design and Investigation of Hard Metal Composites Modified by Nanoparticles. Advanced Materials Research. 2014, Vol. 1040, P. 13–18.

18.      Gordeev Y. I., Abkaryan A. K., Binchurov A. S., Lepeshev A. A., Yasinski V. B. Influence of Additives of Nanoparticles on Structure Formation of Fine-Grained Hardmetals. Key Engineering Materials. 2007, Vol. 743, P. 3–8 (In Russ.).


Kozlova Natalia Ivanovna – Master’s degree student, Department of Design-technology ensuring machinebuilding

production, Polytechnic Institute, Siberian Federal University. E-mail: natalya.skropotova@mail.ru.

Gordeev Yury Ivanovich - Cand. Sc., Docent, Department of Design-engineering supply, Siberian Federal

University. E-mail: tms-mtf@rambler.ru.

Anistratenko Nikolay Evgen'yevich – quality manager, JSC “Krasnoyarsk Machine Building Plant”.

Tel. 8(950)-456-58-46.


  THE POSSIBILITIES OF USING OF GROUP TECHNOLOGIES FOR MANUFACTURING THE PARTS OF UNIVERSAL-ASSEMBLED DEVICES