UDK 621.313.13.1
USE OF THE LINEAR ELECTRODYNAMIC ACTUATOR FOR THE RESEARCH OF SHOCK INTERACTION OF MATERIALS
А. А. Fadeev, I. Y. Shestakov, T. T. Eresko
Reshetnev Siberian State Aerospace University 31, Krasnoyarsky Rabochy Av., Krasnoyarsk, 660037, Russian Federation
The research of shock interaction is of paramount importance for solving problems of theoretical orientation (study of the internal processes impact processes, the study of physical and mechanical properties of materials under dynamic loading) and practical, applied orientation (improving the reliability and efficiency of machine parts, the use of shock interaction in various processes of surface plastic deformation, hardening, marking, etc.). These studies are relevant and always in demand in mechanical engineering, especially in aircraft, rocket building, engine building, automotive industry, etc. The work is devoted to the study of shock interaction, using the research of stand drums on the basis of the linear electrodynamic actuator. The aim of this work is to assess the possibility of using linear actuators, because of their design features and modes of operation, the study of different shock processes. The comparative analysis of various impact devices (hydraulic, pneumatic, electric) discusses the advantages and features of the linear electrodynamic actuator, the mathematical model of the dynamics of the actuator in the shock regime. The results of mathematical modeling of the dynamics of working for different sizes of the linear electrodynamic actuator showed good agreement with the data of actual samples. The variant of use of research stand as a calibrator shock and vibration – electrodynamic calibrator is shown, its scheme is given, especially the calculation of the calibration method of the strike, the main technological and structural parameters and the results of experiments for calibration of the vibration sensor, which allows, after appropriate modernization, and configuration, use of electrodynamic calibrator in Metrology are shown
Keywords: impact interaction, the linear electrodynamic actuator, shock sensor, vibration calibrator.
References

1. Timoshenko S. P., Yang D. H., Uiver U. Kolebaniya v inzhenernom dele [Vibrations in engineering]. Moscow, Mashinostroenie Publ., 1985, 472 p.

2. Dinnik A. N. Udar i szhatie uprugikh tel: Izbrannye trudy [Impact and compression of elastic bodies: Selected works]. Т1, Kiev, AN USSR Publ., 1952, 217 p.

3. Kil’chevskij N. A. Dinamicheskoe kontaktnoe szhatie tverdykh tel. Udar [Dynamic contact compression of solids. Blow]. Kiev, Naukova dumka Publ., 1976, 315 p.

4. Aleksandrov E. V., Sokolinskij V. B. Prikladnaya teoriya i raschety udarnykh sistem [Applied theory and calculations of impact systems]. Moscow, Nauka Publ., 1969, 201 p.

5. Zaletdinov A. V. Matematicheskoe modelirovanie volnovykh protsessov v tverdykh telakh posle udarnogo vozdejstviya. Dis. d-ra tekh. nauk [Mathematical modeling of wave processes in solids after impact. Dr. techn. sci. Diss.]. Voronezh, 2014, 138 p.

6. Krupenin V. L. [Model webreference and filtering of vibro-impact processes]. Problemy mashinostroeniya i nadezhnosti mashin. 2013, No. 4, P. 12–19 (In Russ.).

7. Krupenin V. L. [On the prediction of the structures of the vibration fields in structures containing shock pair]. Problemy mashinostroeniya i nadezhnosti mashin. 2013, No. 3, P. 78–83 (In Russ.).

8. Krupenin V. L. [Vibro-impact processes in the family of elastic systems interacting with boundary elements through non-Newtonian shock]. Problemy mashinostroeniya i nadezhnosti mashin. 2014, No. 4, P. 10–20 (In Russ.).

9. Kirichek A. V., Solov’ev D. L., Lazutkin A. G. Tekhnologiya i oborudovanie statiko-impul’snoj obrabotki poverkhnosti plasticheskim deformirovaniem: Biblioteka tekhnologa [Technology and equipment, static-pulse processing surface plastic deformation: a Library technologist]. Moscow, Mashinostroenie Publ., 2004, 228 p.

10. Solov’ev D. L. [The expansion of technological capabilities of PPD static-pulse loading of the deformation]. Inzhenernyj zhurnal. 2003, No. 11, P. 17–20 (In Russ.).

11. Chernyavskij D. I., Chernyavskaya D. D. [The use of percussion mechanisms in nanotechnology]. Vestnik mashinostroeniya. 2011, No. 7, P. 58–60 (In Russ.).

12. Krupenin V. L. [Shock and vibroimpact machine and devices]. Vestnik nauchno-tekhnicheskogo razvitiya. 2009, No. 4, P. 3–32 (In Russ.).

13. Erem’yanc V. E., Panova L. T., Asanova A. A. [The choice of rational parameters of vibro-impact machines for cleaning surfaces]. Problemy mashinostroeniya i nadezhnosti mashin. 2013, No. 6, P. 24–30 (In Russ.).

14. Krupenin V. L., Bozhko A. E., Myagkohleb K. B. [On the formation of shock electromagnetic mechanism]. Problemy mashinostroeniya i nadezhnosti mashin. 2014, No. 2, P. 10–14 (In Russ.).

15. Bolyuh V. F., Markov A. M., Luchuk V. F., Shchukin I. S. [Studies of the induction-dynamic engine in the presence of accelerating and braking phases of the workflow]. Elektrotekhnika i Elektromekhanika. 2007, No. 2, P. 13–18 (In Russ.).

16. Bolyuh V. F., Luchuk V. F., Shchukin I. S. Induktsionno- dinamicheskiy elektrodvigatel’ tsiklicheskogodeystviya [Induction-dynamic motor of cyclic action]. Patent RF, No. 2467455, 2012.

17. Ugarov G. G., Kataev A. F., Serebryakov V. N., Massad A. H. Lineynyy elektromagnitny privod pressa [Linear electromagnetic drive of the press]. Patent RF, No. 2193943, 2002.

18. Nejman V. Yu., Smirnova Yu. B., Skotnikov A. A., Evreinov D. M. Lineyny elektromagnitnyy dvigatel’ udarnogo deystviya [Linear electromagnetic motor percussion]. Patent RF, No. 2455145, 2012.

19. Nejman V. Yu., Nejman L. A., Skotnikov A. A. Sinkhronny elektromagnitny udarny mekhanizm [Synchronous electromagnetic percussion mechanism]. Patent RF, No. 2491701, 2013.

20. Egorov A. A., Moshkin V. I., Ugarov G. G. Impul’sny lineyny elektromagnitny privod ustroystv markirovaniya i kleymeniya melkorazmernykh detaley i izdeliy [Pulsed linear electromagnetic drive device marking and labeling of small parts and products]. Kurgan, KSU Pab., 2010, 136 p.

21. Egorov A. A. Impul’snyy lineyny elektromagnitny privod dlya operatsiy markirovaniya i kleymeniya detaley i izdeliy: Avtoref. dis. kand. tekhn. nauk [Pulsed linear electromagnetic actuator for the operation of the marking and labelling of parts and products. Dr. techn. sci. Diss.]. Saratov, 2006, 20 p.

22. Pressy elektromagnitnye PEM-641A, PEM-641B [Press solenoid PEM-641А, PEM-641B] (In Russ.). Available at: http://www.zeo-sar.ru/rus/equipment/measuring_devices/pem-641.html (accessed 04.12.2013).

23. Elektromagnitny press dlya ustanovki furnitury J-93-AX Aurora [Electromagnetic press for accessories installation J-93-AX Aurora] (In Russ.). Available at: http://knitism.alloy.ru/product/etiketki-i-oborudovanie-dlyaustanovki/aurora-elektromagnitnyy-press-dlya-ustanovkifurni-3025468 (accessed 04.12.2013).

24. Abramov A. D. Sozdanie ruchnykh forsirovannkh ehlektricheskikh mashin udarnogo dejstviya dlya stroitel’no-montazhnykh rabot. Dis. d-ra tekh. nauk [Creating manual uprated electric machines percussion for construction and installation works. Dr. techn. sci. Diss.]. Novosibirsk, 2013. 32 p.

25. Nejman V. Yu., Ugarov G. G. Elektromagnitny udarny instrument [Electromagnetic percussion instrument]. Patent RF, No. 2099175, 1997.

26. Massad Amer. Universal’ny elektromagnitny privod dlya perenosnykh udarnykh mekhanizmov. Diss. Kand. Tekhn. nauk [A universal solenoid actuator for portable impact mechanisms. Dr. techn. sci. Diss.]. Saratov, 2001, 140 p.

27. Stryuk A. I., Bez’’yazykov S. A., Shestakov I. A., Shelkovskij O. L. Elektrodinamicheskiy molot [Electrodynamic hammer]. Patent RF, No. 2062167, 1996.

28. Stryuk A. I., Bez’’yazykov S. A., Shestakov I. A., Shelkovskij O. L. Sposob upravleniya rabotoy elektrodinamicheskogo molota [The method of controlling the operation of the electrodynamic hammer]. Patent RF, No. 2062168, 1996.

29. Stryuk A. I., Bez’’yazykov S. A., Shestakov I. A., Shelkovskij O. L. Elektrodinamicheskiy molot i sposob upravleniya ego rabotoy [Electrodynamic hammer and the method of its operation]. Patent RF, No. 2063292, 1996.

30. Chestakov I. Y., Struk A. I., Fadeev А. А. Lineynye electrodinamicheskie dvigately. Konstruirovanie. Practicheskoe ispolzovanie [Linear electrodynamic motors. Design. Practical use]. SibGAU, 2011, 148 p.

31. Bolyuh V. F., Markov A. M., Luchuk V. F. [Development of compact device based on induction-dynamic conversions with electronic control]. Vestnik SevGTU. 2008, Iss. 88, P. 108–113 (In Russ.).

32. Fadeev А. А., Anisimova K. G. [Prospects for the use of the linear electrodynamic machines for material processing]. Collection of scientific papers SWorld. 2013, Vol. 4, Iss. 2, 2013, P. 3–8. (In Russ.).

33. Fadeev А. А., Chestakov I. Y., Eresko T. T. [A mathematical model of the percussion device on the basis of the linear electrodynamic actuator]. Мaterialy XVIII Mezhdunar. nauch. konf. “Reshetnevskie chteniya” [Proceed. of XVIII Intern. Scientific. Conf “Reshetne readings”]. Krasnoyarsk, 2014, P. 315–316 (In Russ.).

34. Drozd M. S., Matlin M. M., Sidyakin Yu. I. Inzhenernye raschety uprugo-plasticheskoy deformatsii [Engineering analysis of elastic-plastic deformation]. Moscow, Mashinostroenie Publ., 1986, 230 p.

35. Batuev G. S., Golubkov Yu. V., Efimov A. K., Fedoseev A. A. Inzhenernye metody issledovaniya udarnykh protsessov [Engineering methods of research of percussive processes]. Moscow, Mashinostroenie Publ., 1977, 264 p.

36. Shevsov S. M., Eresko A. S., Eresko S. P. [Automation of processes of measuring of vibration]. Мaterialy XV Mezhdunar. nauch. konf. “Mechaniki XXI veku” [Proceed. of Intern. Scientific. Conf “Mechanics of XXI century”]. Bratsk, Bratsk State University, 2008, P. 38–42 (In Russ.).

37. Shevsov S. M., Eresko S. P. [Input control vibration measurement sensors]. Materialy 12-y Mezhdunarodnoy konferentsii “Reshetnevskie chteniya” [Proceed. of XII Intern. Scientific. Conf “Reshetnev readings”]. Krasnoyarsk, 2008, 145 (In Russ.).

38. Vasilenko N. V., Galibej N. I., Gupalov V. K., Eresko S. P., Eresko T. T. Mekhanika sovremennykh spetsialnykh sistem [Mechanics of the modern special systems]. Krasnoyarsk. Pechatnye tekhnologii Publ., 2004, 688 p. (In Russ.).


Fadeev Aleksandr Aleksandrovich – Cand. Sc., docent, Reshetnev Siberian State Aerospace University. E-mail:

fadeev.77@mail.ru.

Shestakov Ivan Yakovlevich – Dr. Sc., professor, Reshetnev Siberian State Aerospace University. E-mail:

yakovlevish@mail.ru.

Eresko Tatiana Trofimovna – Dr. Sc., docent, head of Department of Fundamentals of designing machines,

Institute of Mechanical Engineering and Mechatronics, Reshetnev Siberian State Aerospace University. E-mail:

ereskottt@mail.ru.